A Step-by-Step Guide for Flawless Roll Out Mats

If you're setting up a gym, dojo, or training space for martial arts like Brazilian Jiu-Jitsu, Wrestling, or MMA, high-quality mats are essential. But even the best roll out mats, like those from Fuji, need proper seaming to stay secure and safe during intense sessions. That's where Fuji Mat Tape comes in—a durable, adhesive solution designed to hold mat sections together without gaps or shifts.

In this comprehensive guide, we'll walk you through the entire process of applying Fuji Mat Tape. Whether you're a first-timer or just need a refresher, following these steps will ensure a professional-grade finish. We'll cover preparation, tools, application techniques, and even how to enhance adhesion with Vinyl Liquid Patch (VLP) for long-lasting results. Let's roll out those mats and get started!

Why Use Fuji Mat Tape?

Before diving into the how-to, it's worth noting why Fuji Mat Tape is a go-to choice. Made specifically for roll out-style mats, it provides a strong bond that withstands heavy foot traffic, rolls, and takedowns. Unlike generic tapes, it's formulated to avoid residue buildup and pairs perfectly with VLP for waterproof seams. Proper application not only extends the life of your mats but also prevents injuries from uneven surfaces. Ready? Let's prep.

Preparation: Setting the Stage for Success

A solid foundation is key to any project, and mat taping is no exception. Start by ensuring your workspace is clean and your mats are ready.

• Clean the Seams: Use a rag dampened with denatured alcohol to wipe down the edges where the mats will join. If your mats have seen action before, give them a thorough scrub with a standard mat cleaner and allow them to dry completely. This removes dirt, oils, or residues that could weaken the tape's grip.
• Position the Mats: Lay out your Fuji Roll Out Mats on a flat surface. Push the sections together tightly so there's no visible gap along the seams. Double-check alignment—any misalignment now will show up later.

Pro Tip: To keep things straight, use a ruler or straight-edge tool offset by about 50mm or 2 inches (half the width of standard 4-inch tape) along the seam. This acts as a guide for centering the tape perfectly.

Tools You'll Need

Gather these essentials before you begin to make the process smooth and efficient:

• Plastic applicator (or a similar flat tool for pressing down the tape)
• Straight-edge ruler or guide
• Clean towel or rag for wiping
• Denatured alcohol for cleaning
• Fuji Mat Taoe
• VLP adhesive

Having everything at hand means no interruptions mid-application.

Step-by-Step Application of Fuji Mat Tape

Now for the main event. We'll apply the tape in manageable sections to avoid bubbles or wrinkles.

1. Start at One End: Peel back about 30cm (12 inches) of tape. Position it centered over the seam on the bottom side of the mat, then wrap it around to the side and top. Press it down lightly to secure the starting point.
2. Work in Sections: Slowly peel the tape in 60cm (2-foot) increments. Pull the tape slighly taut as you go, aligning it precisely with the seam's center. Smooth it down with your hand first.
3. Press Firmly for Adhesion: Grab your plastic applicator and work backward from your starting point, applying firm pressure along the entire taped area. This ensures the adhesive bonds fully to the mat surface.
4. Handle Any Hiccups: If you spot a wrinkle or bubble, gently lift the tape (it should come up without tearing if caught early) and reapply smoothly. Patience here pays off.
5. Finish Strong: Continue until the seam is fully covered. Wrap the tape around the mat's edge to the back side for extra security, then trim any excess with scissors or a utility knife.

By the end, your seams should feel seamless—pun intended!

Enhancing with VLP Adhesive for Ultimate Durability

We highly recommends pairing our mat tape with VLP adhesive, a liquid adhesive that seals the edges and boosts longevity. It's especially useful in high-moisture environments or for mats that see a lot of sweat.

1. Test Your Technique: Before applying to the mats, practice squeezing the VLP bottle on scrap material. Aim for an even bead—apply generous pressure, as VLP shrinks slightly when drying. Cover the full height of the tape edge for a complete seal.
2. Apply Along One Edge: Run a steady bead of VLP along the entire length of one side of the tape. Work methodically to avoid drips.
3. Repeat on the Other Side: Do the same for the opposite edge. If you make a mess, clean it up immediately with denatured alcohol—VLP dries fast!

Note: Skipping VLP might lead to easier tape removal later but could result in sticky residue. Always cap the bottle tightly between uses.

Final Tips for Pro-Level Results

• Let It Cure: Give the tape (and VLP, if used) at least overnight 12-24 hours to set before walking or training on the mats. This maximises the bond strength.
• Maintenance Matters: Regularly inspect seams and reapply tape as needed. Store extra tape in a cool, dry place to preserve its adhesive properties.
• Safety First: While applying, work in a well-ventilated area, especially with denatured alcohol and VLP.

With these steps, your Fuji mats will be competition-ready, providing a safe and stable surface for years. If you've got questions or variations for other mat brands, drop a comment below—I'd love to hear your experiences!

Happy training!